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Indiana Transportation Museum NKP No. 587
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WHERE IN THE WORLD IS NKP No. 587?

Work on rebuilding the 587 continues...

JUNE 2009

Since our last up date in February of 2009, work has moved rather quickly. 

During the winter of 2008-2009, our contractor Bob Gold manufactured the necessary stay bolt sleeves and half-sleeves to replace those removed in the fall of 2008.  New stay bolts were also manufactured.  These were delivered to our shop in April.

April’s work mostly consisted of preparation for the instillation of the new firebox side sheet.  The new sheet needed to be trimmed on one edge and have stay bolt holes marked and drilled.   The mud ring was prepped for new rivets to come later. 

Beginning in May 2009, the mud ring prep work was completed.  A smooth, divot-free finish was achieved to ensure a water tight seal.  Also in May, the two new back corners of the fire box were formed and drilled with stay bolt holes.  The finish work on the side sheet (engineer’s side) was completed and it was ready for a dry-fit.  On May 3, the dry fit was done.  The side sheet was removed, sand blasted and on May 12, it was permanently welded in place.  The two new corners were bolted in place for their dry fit, removed, sand blasted and returned to the firebox.  The Fireman’s side corner is permanently welded in place and the Engineer’s side will be completed June 27. 

May 30 found ITM volunteers and contractors riveting the new side sheet and mud ring together.  The four man team worked well together.  Volunteer Harold Stark heated rivets in a small forge.  When the rivet became red hot, volunteer Jon Payne plucked the rivet from the forge, knocked the oxidation off and inserted it into the hole in the mud ring.  Bob Gold and Matt Leininger then drove the rivet from both the inside and outside of the firebox with air hammers until the exposed ends were button shaped.  The rivet contracts as it cools; pulling the exterior and interior fire box walls to the mud ring in a giant sandwich.  The stay bolts then act as huge tooth picks holding the sandwich together. 

In June, Nickel Plate 587 was moved outside.  Part of the running boards were removed so that individual stay bolts could be replaced.     New stay bolt sleeves (manufactured winter 08-09) were installed.  The dry pipe was removed thru the firebox.  The brake assembly for the rear driver was dis- assembled and the auxiliary driver was removed on both sides in preparation for dropping the back driver. 

The driver must be dropped in order to allow enough room for the same fire box work mentioned above to be done on the fire box front.  As it is now, the wheel and the firebox are only about fifteen inches apart, not enough room for prep and riveting, let alone driving new stay bolts. 

ITM volunteers and contractor have worked almost four hundred and fifty hours in just three months, quashing any rumor that the NKP 587 project is not moving in a positive direction.


Update - Feb. 2, 2009: Since the big barn at ITM is unheated, winter work sessions are few but work continues in two shops elsewhere in the area.

  • In May, June and July of 2008 stay bolt caps were removed.  This requires two person teams: one heats the sleeve and one uses pneumatic wrench to loosen cap.  The remainder of stay bolts from bottom 18" of firebox were removed using a pneumatic hammer. Individual stay bolts to be replaced were also removed from both the fireman and engineer sides of firebox.
  • In June of 2008 the dry pipe was cut loose to be removed in the spring of 2009.
  • In July '08 the spool valves were disassembled for carbon removal and the throttle valve was disassembled for a new gasket.
  • On October 3, 2008 NKP 587 was pulled out of the shop for the first time in a year.  The auger was removed and placed in storage.  The turret valve assembly was removed and taken to the contractor's shop for disassembly.  Hand forming of the new interior firebox wall began.  It has a slight bend and must be crafted to fit.
  • December '08 - Finished removal of the inside firebox wall above the mud ring was completed.  The cut edges of the firebox wall were polished.  New inside walls and interior corners were formed.  One replacement wall was cut to fit, tacked into place, and new stay bolt holes were tapped.  The wall was then removed and is ready for full size stay bolt holes.
  • All winter, in the two shops people have been working on stay bolt caps, turret valve and super heater bends and other parts.

     Update - May 22, 2008: If you were to visit the big green barn at the Indiana Transportation Museum and look at Nickel Plate 587 you might think that nothing is being done to restore this great locomotive.  Nothing could be further from the truth.

  • New flues and tubes have been fabricated and are waiting at a location outside of Indianapolis until it is time to put them inside the boiler.
  • New grate segments have been cast in Pennsylvania and will be picked up and transported to the Museum soon.
  • The ultrasonic testing of two spots in EVERY SQUARE FOOT of the boiler and firebox was completed in the fall of 2007.  Our supervising mechanical engineer felt unsure of some of the readings and asked that several areas be tested again.  This was completed in March.
  • The contractor performing most of the work has been producing the copper ferrules that seal each tube and flue to the metal sheets at the front and rear of the boiler.
  • That same worker removed a portion of the rear sheet because it was worn too thin to be trusted under 200+ pounds per square inch of steam pressure.
  • He will soon remove the dry pipe because it also might not withstand the pressure.  If the dry pipe should leak an engineer would have no throttle control over the locomotive.
  • He cut out the firebox walls and mud ring (correction 2/2/09 - The mud ring was NOT cut out. See the February 2, 2009 update above.) so that they can be replaced.

     In addition to transporting the grate segments, volunteers of the Indiana Transportation Museum will be performing other jobs in May and June.

  • The spool valves are being disassembled.
  • Soon the locomotive will be brought out of the barn and the stoker elevators will be removed.  These raise the coal from the auger under the cab floor so that it is fed into the firebox.
  • The firebox sheet and staybolts will be replaced.

     So, work continues and the project is still within budget thanks to the foresight of our primary contractor.  He was able to lock-in the price of much of the steel needed for the project.

Keep watching for more news of the progress on NKP 587.

Fall of 2007 -copper ferrules being cut Fall of 2007 - removed tubes and flues headed for re-cycling

2007 - pressure washing 2007 - boiler wash

2007 - removing the cab to allow work on back end of boiler daylight through the boiler - grid markings for ultrasound can be seen

Update - February 12, 2008: Steam engine Nickel Plate 587 is under restoration in our shop.  In April of 2007, the Indiana Transportation Museum received a Transportation Enhancement grant for the restoration and heavy maintenance of 587. 

ITM volunteers were eager to start the two year process. By the next week end, the tubes and flues were being removed.  In June, the boiler was cleaned using commercial high pressure water jets and by mid July, the cab was ready to come off.   The cab, which weighs about a ton, was set into cribbing built to support it.   

At the end of August, the boiler and firebox was almost ready for the Ultra-sonic testing.  Each course of the boiler and firebox, inside and out was marked into twelve inch squares.  Each square was labeled with its coordinates. then two half dollar sized spots were ground smooth in each.  That’s approximately 2400 spots to Ultra-sonic test.  ITM volunteers and contractors tested and noted each reading.  In November, the results were sent to our engineer, who figured the material thickness and safety factors we need to operate.    

This year is NKP 587’s Ninetieth Anniversary.  There is no better way to honor that milestone other than to get her back under steam and pulling passengers.

Update - April 30, 2007, Hobbs Station: We had over fourteen different people helping out on the locomotive over the course of the week. The contractor got all the tubes cut. Everything went very smooth and we were thinking it might take eight days to get the tubes cut and out we accomplished this goal in three days. On Sunday the contractor disconnected the welded ends out of the boiler and it is now ready for scale removal then a boiler wash.


Since Jan. 2003, the NKP No. 587 has been out-of-service, due to a federally-mandated boiler tube refitting. This is common for steam engines, and along with other continuing maintenance issues, is a major reason why the American railroads converted to diesel locomotives. The dedicated team of ITM members that service the No. 587 have performed most of the work that can be done with volunteer labor.

The museum is actively seeking funding for the rehab, along with a suitable protected space in which to perform the work. All donations of time or money (or both) will be appreciated. While the ITM would like to have the NKP No. 587 back in service for the 2006 season, this is an ambitious goal and one that can be altered by many factors.

NKP No. 587

Nickel Plate Road No. 587 is a coal-burning steam locomotive built in September 1918 by the Baldwin Locomotive Works of Philadelphia, Pennsylvania. Nickel Plate No. 587 was one of the 625 engines of its type commissioned by the United States Railroad Administration during World War 1 rearmament and one of 15 identical locomotives built for the former Lake Erie & Western Railroad. During 1922 the Lake Erie & Western and the Toledo, St. Louis & Western Railroad (bucolically known as the Clover Leaf Route) were acquired by the Nickel Plate Road. Operations of the three railroads were consolidated during the next two years and a systemwide renumbering program was adopted for locomotives and rolling stock. In 1924 Lake Erie & Western engines 5540-5554 became Nickel Plate Nos. 586-600. The second engine of this group, LE&W No. 5541, thus became Nickel Plate No. 587. All engines in this group were classified Nickel Plate Class H-6o and subsequently repainted and relettered.

Nickel Plate No. 587 is perhaps the best remaining example of a United States Railroad Administration (USRA) light Mikado steam locomotive, an outstanding design developed during World War I rearmament. This versatile and universally successful locomotive design was utilized in both freight and passenger service on railroads throughout the United States, and its design elements ultimately served as the basis of larger, more powerful locomotives built during the final three decades of steam locomotive construction in this country. Nickel Plate No. 587 escaped major modification during its 37 years of active service and thus represents the essential USRA light Mikado design in virtually original form. Of the 625 USRA light Mikados constructed between 1918 and 1920, No. 587 is one of only six known to exist in 1984, and of its original group of 15 it is the sole survivor.

Nickel Plate No. 587 is known as a Mikado locomotive because its wheel arrangement (two pilot wheels, eight driving wheels and two trailing wheels, or 2-8-2 type) was first used in an order of locomotives for the Japanese National Railways built by the Baldwin Locomotive Works during 1897. However, an order for 2-8-2 locomotives built by the American-Locomotive Company for the Northern Pacific Railway in 1905 represented the initial development of the Mikado design in its most familiar form . . . a medium-sized freight locomotive of American lineage and dimensions. Considered an outstanding locomotive in its time, the Northern Pacific design quickly eclipsed its predecessors and opened a new era of contemporary locomotive development. Hand-fired, these locomotives had a firebox grate area of 43.5 square feet, said to be about the maximum area that a fireman could handle continuously.

During its 37 year career on the Nickel Plate, No.587 was a frequent visitor to Indianapolis, on the route to Michigan City via Castleton and Noblesville. The locomotive was retired in March 1955. When Nickel Plate No. 587 was donated to the City of Indianapolis, and placed on display in Broad Ripple Park in September 1955, community leaders welcomed the opportunity to preserve a genuine steam locomotive for the education and enjoyment of Hoosiers of all ages. By 1983, however, vandalism and the elements had made ongoing preservation of the locomotive difficult. Following public hearings the locomotive was leased to the Indiana Transportation Museum.

The restoration of Nickel Plate No. 587 required nearly 5 years, consumed many thousands of volunteer man-hours and a quarter of a million dollars in donated money and materials. Through the efforts of Museum volunteers the Nickel Plate No. 587 was placed on the National Register of Historic Places. In September, 1988 Nickel Plate No. 587 made its triumphant return to active service pulling an excursion train between Indianapolis and Logansport Indiana.

General Specifications
Engine Weight (fully loaded) 300,900 lbs
Overall Length 90' 6-7/8"
Wheelbase 80' 8-1/4"
Height 14' 11"
Driving Wheel Diameter 63"
Pilot Wheel Diameter 33"
Trailing Wheel Diameter 44"
 
Tender Capacity (Class 22RA) 20 Tons of Coal
22,000 gallons of water
sources:
National Register of Historic Places Nomination Form Nickel Plate Road steam locomotive No. 587
Rehor, John A., The Nickel Plate Story
Nickel Plate Road Mechanical Department diagram, circa 1950 (Indiana Transportation Museum collection)

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